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Fans Pumps Compressors Blowers Motors AC Units Motor Repair/Replace Policy Maker
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Fans Pumps Compressors Blowers Motors AC Units Motor Repair/Replace Tool
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Blowers


Find out if your facility can save thousands on blower costs!

Step one: Estimate operating costs
Plant operators are often surprised to find out how much it costs to operate their blowers. Sometimes the annual energy cost is more than the cost of the blower. The blower operating cost calculator can help you estimate the cost to operate yourblower.

Step two: Check for inefficiencies
After estimating your system operating costs, use the optimization checklist to identify potential opportunities to improve performance, boost productivity and reduce costs.

blower
Positive displacement blower at the Columbus WWTP. Note the pressure relief device at the discharge (on the left) that looks like a stack of giant washers. See motors page for a centrifugal blower.


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TOP TEN PROBLEMS
IN BLOWER SYSTEMS

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TOP TEN OPPORTUNITIES
IN BLOWER SYSTEMS

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10. 
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Blowers that are running backwards

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10. 
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Interchange two wires, and boost blower performance 50%

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9. 

Blowers that have vibration or alignment problems

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9. 

Have someone with the proper equipment diagnose the problem save 5%

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8. 

Blowers that limit production quality or quantity

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8. 

Motor Systems can and should be problem free. Find and fix the root problem.

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7. 

Blowers that run continuously, but do not need to

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7. 

Designs that can't be shut off waste money when they are running but not needed.

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6. 

Blowers that are unreliable

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6. 

Downtime costs you money and credibility. Fix the problem instead of accepting it.

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5. 

Blowers that are mismatched to the load

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5. 

Match the machine to the load. Save 20-50%

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4. 

Blowers that feed coarse bubble aeration systems

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4. 

Replace with fine bubble and modify blowers, save 20-50%

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3. 

Blowers systems with inlet valve control

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3. 

Depending on how much the inlet valve is shut, you could save 15-50%

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2. 

Blower systems controlled by discharge valves

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2. 

Discharge valves are the least efficient way to control blowers. Save 15-50%

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Blowers that overload unless they are throttled

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Modify the machine to provide the flow and pressure the process needs and save 20-50%

 



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