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Productive ENERGY Solutions, LLC
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Fans Pumps Compressors Blowers Motors AC Units Motor Repair/Replace Policy Maker
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Fans Pumps Compressors Blowers Motors AC Units Motor Repair/Replace Tool
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Pumps

Find out if your facility can save thousands on pump costs!

Step one: Estimate operating costs

Sometimes pumps can use a surprising amount of energy. The pump operating cost calculator can help you estimate the cost to operate your pump.

Step two: Check for inefficiencies

After estimating your system operating costs, use the optimization checklist to identify potential opportunities to improve performance, boost productivity and reduce costs.



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TOP TEN PROBLEMS
IN PUMP SYSTEMS

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TOP TEN OPPORTUNITIES
IN PUMP SYSTEMS

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10. 
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Pumps that are running backwards

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10. 
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Interchange two wires, and boost pump performance 50%

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9. 

Pumps with worn seals

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9. 

Replacing worn seals can boost performance and save 5-15%

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8. 

Pumps with recurring problems that hamper production

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8. 

Motor Systems can and should be problem free. Find and fix the root problem.

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7. 

Pumps with a suction lift that loose their prime when shut down, or cavitate

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7. 

Designs that can't be shut off because they loose their prime waste money when they are running but not needed.

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6. 

Pumps that work against excessive system pressure

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6. 

Keep intake screens, filters, nozzles, and coils clean to assure adequate flow

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5. 

Pumps with a mismatched impeller

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5. 

Use a pump with a more efficient impeller. Save 10-30%

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4. 

Pump systems with bypass control

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4. 

Stop bypassing flow and save 20-50%

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3. 

Pumps systems with spill control

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3. 

The river water may be free, but pumping and treating it costs money. Save 20-50%

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2. 

Pump systems controlled by discharge valves

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Discharge valves are the least efficient way to control pumps. Save 20-50%

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Pumps that overload unless they are throttled

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1. 

Modify the machine to provide the flow and pressure the process needs and save 20-50%. Consider trimming the impeller

Click here to estimate pump operating costs and check for inefficiencies

Contact us if you have a question or a top ten nomination.

 



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